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1. Why exposed wires produces more heat?
Increased Resistance: Exposed wires typically have a reduced cross-sectional area of the conductor due to damaged or missing insulation. This reduced cross-sectional area increases the wire's electrical resistance, leading to higher resistance heating as current flows through the wire. According to Joule's Law, the power (heat) dissipated in a conductor is proportional to the square of the current passing through it and directly proportional to its resistance.
Poor Heat Dissipation: Intact insulation acts as a thermal barrier, helping to dissipate heat away from the wire. When insulation is damaged or missing, heat generated within the wire may not dissipate as effectively, leading to localized heating and potentially higher temperatures.
Arcing and Short Circuits: Exposed wires are more prone to arcing and short circuits, especially if they come into contact with other conductive surfaces or objects. Arcing and short circuits can result in sudden increases in current flow, leading to rapid heating of the wire and potentially causing localized hot spots.
Overloading: Exposed wires may be more susceptible to overloading if they are part of a damaged electrical circuit. Overloading occurs when the current flowing through a wire exceeds its rated capacity, leading to increased resistance heating and potential overheating of the wire.
Environmental Factors: Exposed wires may be exposed to environmental conditions such as high ambient temperatures, which can exacerbate heat generation within the wire. Additionally, exposure to moisture or corrosive substances can accelerate insulation degradation, further increasing heat production.
Faulty Connections: Exposed wires may have loose or damaged connections, which can increase resistance at the connection point. Increased resistance at connections can lead to additional heat generation and potential overheating of the wire.
Increased Current Flow: In some cases, exposed wires may carry higher-than-normal currents due to faults or overloads in the electrical system. Higher currents result in increased resistive heating in the wire, leading to elevated temperatures.
2. Which exposed wires are used for solars?
Exposed wires used in solar power systems typically include:
Photovoltaic (PV) Panel Wiring: These wires connect the individual solar panels (photovoltaic modules) together in series or parallel configurations. They carry the DC (direct current) electricity generated by the solar panels.
Solar Panel Interconnection Wiring: These wires connect the solar panels to the combiner box or junction box. They also connect the solar panels to the charge controller or inverter.
Battery Interconnection Wiring: In off-grid solar power systems or hybrid systems with battery storage, exposed wires may connect the solar charge controller to the battery bank. These wires carry DC electricity between the solar system components and the battery storage system.
Inverter Output Wiring: In grid-tied solar power systems or hybrid systems with grid connection, exposed wires connect the output of the inverter to the electrical distribution panel or grid connection point. These wires carry AC (alternating current) electricity generated by the solar system.
Grounding and Bonding Wires: Exposed wires used for grounding and bonding are essential for safety in solar power systems. They provide a path for fault currents to safely dissipate into the earth, protecting against electrical shocks and fire hazards.
Temperature and Irradiance Sensors Wiring: In some solar power systems, temperature and irradiance sensors are used to optimize system performance. Exposed wires may connect these sensors to the monitoring or control system.